""We had no idea how transformative real-time data would be until we could actually see the operation." — Raj Menon, CEO"
The Challenge
500 refrigerated trucks across 12 countries with no real-time visibility. Route planning was done on whiteboards each morning. Fuel costs 18% above industry benchmark.
Our Approach
IoT telemetry from 500+ devices via MQTT over AWS IoT Core, time-series data in TimescaleDB, ML route optimisation returning results in under 2 seconds.
- Real-time GPS with 10-second position updates on a live Mapbox dashboard
- Predictive maintenance model — 84% accuracy with 2-week advance warning
- Geofencing alerts for route deviations and excessive idling
- SAP ERP integration for automated delivery confirmation
Results
Full ROI through fuel savings alone within 4 months. Fuel down 25%. Unplanned maintenance down 18%. Platform now covers 800+ vehicles after expansion.
Technologies Used
React.js
Node.js
TimescaleDB
MQTT
AWS IoT Core
Redis
Python
TensorFlow